I-High Shear Mixer Granulator: I-Key Wet Process Granulator ye-Granulation esebenzayo

I-Granulator yoMxubi we-Shear ephezulu: I-Key Wet Process Granulatorukuze ufumane i-Granulation esebenzayo

I-rapid mixer granulator sisixhobo esisetyenziswa kakhulu kwinkqubo yokuvelisa idosi eqinileyo kwishishini lamayeza, sidibanisa imisebenzi emininzi efana nokuxuba kunye nokuxuba. Sisetyenziswa kakhulu kwimizi-mveliso yamayeza, ukutya, kunye neekhemikhali. Esi sixhobo sifezekisa ukuxuba kunye nokuxubana ngenyathelo elinye, sinikezela ngee-granules ezikumgangatho ophezulu ngaphandle kokungcola okuxutyiweyo, kwaye sihambelana neemfuno ze-GMP.

Ngokuxhomekeke kwizixhobo ezisezantsi ezidityanisiweyo kwinkqubo yemveliso, izixhobo ze-granulation ezimanzi zinokwenziwa ngokwezifiso njenge-SHLG high shear mixer granulator okanye i-SHL rapid mixer granulator.

Izixhobo zamkela ulawulo lwe-PLC kunye nolawulo lwesantya sokuguqula isantya. Yonke imisebenzi ingagqitywa ngokuzenzekelayo ngokweeparamitha zenkqubo ezibekwe ngumsebenzisi, kwaye zonke iiparamitha zenkqubo zingaprintwa, ngeerekhodi zokuqala eziyinyani nezithembekileyo. Ngexesha lokusebenza, izinto zifakwa kwisitya sokuxuba nge-vacuum feeder/lifting feeder/hand manual feeding. Umgubo uxutywa yi-stir paddle; ngokufaka i-adhesive, umgubo uyamanzi kancinci kwaye imo yezinto iyatshintsha. Imela ye-granulation ekwi-shaft ethe tye yodonga lwembiza ijikeleza ngaxeshanye ne-stir paddle ukuvelisa i-vortex, okwenza ukuba izinto zixutywe ngokupheleleyo, zijikwe kwaye zingqubane. Xa izinto ezijikiweyo zidlula kwindawo yemela ye-granulation ejikelezayo ngesantya esiphezulu, zityunyuzwa ngokupheleleyo zibe yi-granules ngemela ye-granulation. Kwangaxeshanye, ii-granules ziyakhutshwa, zingqubane, zikhuhlwe, zinqunqwe kwaye zixovwe kwintshukumo ye-three-dimensional, okwenza ii-granules zibe zintle kwaye zifane.

1) Iseti epheleleyo yezinto zombane ezivela kwiimpawu ezidumileyo kwihlabathi liphela, ezisebenzisa i-Siemens PLC kunye nesikrini sokuchukumisa, kunye ne-Schneider frequency converter yokulungisa isantya;

2) Imela yegranulation yamkela isakhiwo esimile njengomthi weKrismesi, i-paddle yokuvuselela yamkela isakhiwo esitsha esinamagqabi amathathu, kwaye kusetyenziswa itywina elidibeneyo lesitywina soomatshini kunye nesitywina somoya;

3) I-sprocket drive entsha, ephucula ukuguqulwa koxinzelelo okubangelwa kukunyamezelana koomatshini kwaye iququzelele ukufakwa kunye nokuqhekeka;

4) Ixhotyiswe ngesixhobo sokuphakamisa i-paddle yokuxuba ukuqinisekisa ukhuseleko lwemveliso (ixhotyiswe nge-rapid mixer granulator enomthamo we-200L nangaphezulu);

5) Isilinda se-granulation sixhotyiswe ngesixhobo sokuvula esincediswa ngumbane, esisindisa abasebenzi kwaye siqinisekisa ukhuseleko lwemveliso (sixhotyiswe nge-rapid mixer granulator enomthamo we-100L nangaphezulu);

6) Isigqubuthelo sesilinda kunye nomzimba wesilinda, kunye ne-discharge port kunye ne-rapid mixer granulator, zamkela uyilo lwesitywino se-airbag olunesiphumo esihle sokutywina; xa uxinzelelo lokutywina lunganelanga, ulawulo lwe-interlock luya kuyimisa imveliso kwaye lunike i-alamu;

7) I-paddle yokuxukuxa, imela ye-granulation, kunye nemela ye-granulating (enemela ye-granulating) zongezwa ngolawulo lwesantya oluvaliweyo, olubona isantya sokwenyani se-shaft kwaye luyibonise kwiscreen; isantya sichanekile, asichaphazeleki yimpazamo yesantya somthwalo okanye se-motor; ikwanomsebenzi wokujonga isantya esingaqhelekanga kunye nokoyikisayo xa kukho ukusilela kokudibanisa;

8) Umatshini oyintloko uxhotyiswe nge-hopper ye-conical slurry edibanisa i-conical kunye ne-ball valve yesandla; itanki yokongeza i-slurry yoxinzelelo enokukhetha kuyo + i-spray gun (okanye itanki yokuxuba isisombululo + i-peristaltic pump + i-spray gun) inokucwangciswa ukuze ifezekise i-slurry edibanisa ngokuzenzekelayo ngaphandle kwentsalela kunye nomlinganiselo ochanekileyo we-slurry edibanisa i-slurry (ene-flow meter okanye isikali seqonga esisezantsi kakhulu);

9) Umatshini oyintloko uxhotyiswe ngesixhobo sokutyisa nge-vacuum, esinokuqhagamshelwa kwisixhobo sokutya nge-vacuum okanye umthombo we-vacuum ukuze kufezekiswe ukutya ngokuzenzekelayo;

10) Imibhobho yokucoca egciniweyo, enokudityaniswa nomthombo wamanzi womatshini wokucoca ukuze kucocwe i-CIP;

11) Ixesha lokuxuba kunye ne-granulation lihlangabezana neemfuno zenkqubo yokulungiselela okuqinileyo okufanelekileyo (ngokubanzi yi-6-10min/batch);

12) Isivuno se-granulation yi >99%;

13) Iifomyula zokuvelisa ngokuzenzekelayo kunye nezokucoca ngokuzenzekelayo zezixhobo zixhasa ulawulo lwenkqubo eguquguqukayo, kunye neeparamitha zenkqubo zesigaba ngasinye zinokumiselwa ngokuzimeleyo ukuhlangabezana neemfuno zeenkqubo ezenziwe ngokwezifiso zabathengi;

14) Ingacwangciswa nge-elektroniki signature, ukugcinwa kwedatha kunye nemisebenzi yokulandelela uhlolo, kwaye ingaprinta idatha yenkqubo;

15) Ixesha elinokukhethwa, umsinga okanye i-torque njengommiselo wesiphelo;

16) Izixhobo ziphumelele isiqinisekiso se-EU CE;